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MIG & TIG Welding Machine Manufacturer in India
MIG and TIG Welding Automation
Automatic tig welding system for textile machinery :
A two-station MIG welding system is developed for the stator of the submersible pump. The machine incorporates a hydraulically operated mechanism for clamping the stator horizontally and welds the S. S. tube with M. S. end rings. A MIG welding machine manufacturer in India replaces manual TIG welding with welding automation, giving an excellent weld bead. This process reduces the production time dramatically to three minutes instead of thirty minutes. Since welding is carried out automatically, the dependence on a skilled operator is eliminated. Thus, this is important in the hands of submersible pump makers to improve weld quality, improve productivity, and eliminate skilled manpower. Welding
Mig welding systems :
A two-station MIG welding system is developed for the stator of the submersible pump. The machine incorporates a hydraulically operated mechanism for clamping the stator horizontally and welds the S. S. tube with M. S. end rings. This MIG welding system replaces manual TIG welding through welding automation, giving an excellent weld bead. This process reduces the production time dramatically to three minutes instead of thirty minutes. Since welding is carried out automatically, the dependence on a skilled operator is eliminated. Thus, this is important in the hands of the submersible pump maker to improve weld quality, improve productivity, and eliminate skilled manpower. MIG Welding Machine Manufacturer
Automatic Mig welding system for gear assembly
Keje developed Mig system for Gear assembly for tractor component for Auto Ancillary Unit. They supplied the gear assembly to GMR, USA, a tractor manufacturing company. The machine consists of one power source (80% duty cycle, 2 wire feeder units & 2 stationary welding rotators. The welding rotator was rotated through dc motor drive with thyristor control circuit for precise speed. The gas chosen was 95% argon and 5% oxygen. The weld bead was bright due to oxygen in the gas. As the component was a critical part of tractor gear assembly, the component was tested at high speeds for a predetermined time and checked for weld quality before and after the test runs.
Mig welding systems for idler rollers
It was an ideal machine to carry out welding of idlers of the conveyor. The system consisted of a D.C. motor & gearbox in the headstock having a center to hold the end of the idler. The other end of the roller is held by the tailstock center. The welding torch was provided on a torch holder, which was movable along the length of the job manually. The welding was carried out at both ends of the idler roller circumferentially.
Automatic Mig welding systems for Flex plate :
It is a manipulator with three MIG welding machines to carry out welding of the FLEX plate required by the car. These rings are exported to countries like the USA, Japan, and Europe. The ring placed on a metal circular plate is welded at 12 equidistant places. The drive mechanism is comprised of a DC motor with a reduction gear. The torches would approach the job pneumatically, and the indexing cam was used to obtain weld joints at desired locations from the MIG Welding Machine Manufacturer in India and TIG Welding Machine Manufacturer in India.
Frequently Asked Question
What is the difference between MIG and TIG automation?
MIG automation is ideal for high-speed, high-volume welding, while TIG automation excels in precision welding of thinner materials or complex geometries.
What industries benefit from MIG and TIG automation?
Automotive, aerospace, construction, and heavy machinery industries benefit from the precision and efficiency of MIG and TIG Welding Machine Manufacturer in India.
Can these systems handle different materials?
Yes, KEJE Electric’s systems can weld materials like steel, stainless steel, aluminum, and various alloys.
How do these systems ensure consistent weld quality?
Features like adaptive arc control and servo-driven torch positioning maintain uniformity and precision throughout the welding process.
Are these systems automation-ready?
Yes, all MIG and TIG Welding Machine Supplier in India are equipped with PLC integration for seamless automation and process control.
What are the cost-saving benefits of automation?
Automation reduces labor costs, minimizes material wastage, and enhances productivity, making it a cost-effective solution for modern industries. They are the MIG Welding Machine Supplier in India.
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