Flash Butt Welding Machines

"Precision welding with power and efficiency." Fusion Force Fusion Force

RANGE: [ 1 – 250 kVA ]

Flash butt welding is a resistance welding process in which the jobs to be welded are securely clamped to electric current – carrying dies, heated by the electric current, and upset. “KEJEARC” Flash Butt Welding Machine has one stationary platen and other moving platen. Flashing raises the temperature of the butting ends. At appropriate temperature upset force is applied resulting in a good weld.

Features

1. Most Versatile machine for HIGH PRODUCTION.

2. Welds of UNIFORM HIGH QUALITY are produced.

3. EXTREMELY ECONOMICAL JOINTS produced.

4. NO JOINT PREPARATION required.

5. HYDRAULICALLY OPERATED clamping and flashing.

6. FLASHING SPEED is fully ADJUSTABLE.

7. THYRISTOR CONTROL.

8. CHOICE of PLC.

Applications

Welding of Tubular parts, Bicycle & moped wheel RIMS, Constructional steel up to 32mm dia., Strip coils in continuous strip, Processing Lines, Chain links, Gear blanks, Window & Door sections is made easy with our Seam welders

The Challange

Industries often face challenges such as inconsistent weld quality, high material wastage, and the inability to scale operations effectively. Traditional welding methods may also struggle to deliver the precision and reliability required for high-stakes applications like railway tracks and structural assemblies.

"KEJEARC" Flash Butt Welding Machines address these challenges by ensuring precise, uniform welds with advanced resistance welding technology. Our hydraulically operated clamping system eliminates misalignment issues, while adjustable flashing speeds provide flexibility for various materials. With PLC integration, our machines streamline automation, enhancing productivity and scalability. These innovations make KEJE Electric the trusted choice for industries aiming to overcome operational inefficiencies and deliver superior results.

Frequently Asked Question

Flash butt welding is a resistance welding process that joins two components by heating their ends with electric currents and applying an upset force.

Industries such as automotive, railways, and heavy machinery manufacturing use flash butt welding for its precision and strength.

Yes, KEJE Electric’s machines are designed with PLC integration, enabling seamless automation and process control.

Flash butt welding is ideal for conductive materials like steel, aluminum, and alloys used in structural and mechanical applications.

By precisely heating and aligning the components, it minimizes material wastage and reduces the need for post-welding machining.

Basic training is recommended to ensure proper operation and maximize the machine’s efficiency and performance.

"Precision welding with power and efficiency." Fusion Force Fusion Force